China Custom CZPT 75 HP Rotary Screw Air Compressor 3 Phase Gear Driven Direct Drive Fixed Speed gear patrol

Product Description


Screw type air compressor structure of a unique design, a compact, stylish appearance, high efficiency, small energy consumption, low noise characteristics and long life, is a smart environment-friendly products. Widely applied in metallurgy, machinery, chemicals, and mining, and electric power industries of the ideal gas source equipment. 
    
 
Advantage:

1.The third generation of advanced rotor and concise intake control system

2.Efficient centrifugal separator oil and gas, gas oil content is small,tube and core of long life . 

3. Efficient, low noise suction fan of the full use of export dynamic pressure 
    increased effect of heat transfer (air-cooled) 

4. Automatic water-cooling system for large air compressor to provide more efficient 

5.Fault diagnosis system, the control panel is easy to operate 

6. Removable door, equipment maintenance, service convenient 

7.Micro-electronic processing so that temperature, pressure and other parameters are closely monitored .

Technical Parameters:

            Model           Discharge Pressure Discharge Air Volume Motor Power Dimension(mm) Discharge Pipc.Dia Unit Weight
SPY35HY 1.6MPa 1.0m³/min 15KW 720X720X1120 1X1″ 260KG
SPY35EY 0.8MPa 1.0m³/min 7.5KW 650X590X1060 1X3/4″ 165KG
SPY55EY 0.8MPa 1.5m³/min 11KW 720X720X1120 1X1″ 200KG
SPY75EY 0.8MPa 2.3m³/min 15KW 236KG
SPM140 0.8MPa 4.0m³/min 22KW 1250X850X1225 1X1″ 375KG
1.0MPa 3.6m³/min
SPM210 0.8MPa 6.5m³/min 37KW 1380X1050X1325 1X1-1/4″ 600KG
1.0MPa 5.7m³/min
SPM245 0.8MPa 7.5m³/min 45KW 2000X1220X1555 1X2″ 1100KG
1.0MPa 6.8m³/min
SPM350 0.8MPa 10.5m³/min 55KW 2000X1220X1555 1X2″ 1300KG
1.0MPa 8.9m³/min
1.3MPa 7.6m³/min
SPM420 0.8MPa 13.5m³/min 75KW 2000X1220X1555 1X2″ 1500KG
1.0MPa 11.5m³/min
1.3MPa 10.1m³/min
SPM565 0.8MPa 16.5m³/min 90KW 2350X1765X2060 DN65 2200KG
1.0MPa 13.7m³/min
1.3MPa 12.1m³/min
SPM710 0.8MPa 20.5m³/min 110KW 2350X1765X2060 DN65 2500KG
1.0MPa 17.9m³/min
1.3MPa 15.8m³/min
SPM780 0.8MPa 24.0m³/min 132KW 2350X1765X2060 DN65 2900KG
1.0MPa 21.3m³/min
1.3MPa 19.6m³/min
SPM1060 0.8MPa 30.0m³/min 160KW 3420X2220X2130 DN80 4000KG
1.0MPa 26.0m³/min
1.3MPa 22.0m³/min
SPM1165 0.8MPa 32.0m³/min 185KW 3420X2220X2130 DN80 4200KG
1.0MPa 28.0m³/min
1.3MPa 25.0m³/min
SPM1270 0.8MPa 35.0m³/min 200KW 3540X2440X2290 DN100 4900KG
1.0MPa 31.0m³/min
1.3MPa 27.0m³/min
SPM1420 0.8MPa 41.0m³/min 250KW 3540X2440X2290 DN100 5100KG
1.0MPa 39.0m³/min
1.3MPa 35.0m³/min

PRODUCT HIGHLIGHTS

1.The brand power,reliable quality, stable performance.
   The harsh thermal equilibrium serviceability can guarantee that the machine work effectively under high temperature environment  (≤40ºC);

2.Unique patent design, light load startup system;

3.Efficient cooling system, divided into 3 parts: water- cooled ,mid- cold, oil cold, which ensure the    reliable operation of diesel engine, and it’s suitable for high temperature working environment;

4.Independent research and development of the opposite door design, rational layout, which is easy to do regular maintenace ,with advantages of the fixed and portable compressor;

5.A single point lifting, forklift hole device, equipped with drag ring.It is suitable for repair car transport,easy to transfer and installation of the unit;

6.Waterproof and dustproof design, which is suitable for outdoor hard working environment;

7.According to customer requirements, the heating boiler and remote components is available for cold starting;

Product Applications:

Our Exhibition

Our service

1.Pre-sale service:

Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments . 
1.Select equipment model.
2.Design and manufacture products according to client’s special requirement ; 
3.Train technical personnel for clients .

2.Services during the sale:

1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .

3.After-sale services:

Provide considerate services to minimize clients’ worries.
1.Complete After-sales service,professional engineers available to service machinery at home or oversea.
2. 24 hours technical support by e-mail.
3.Other essential technological service.

Contact details:

 

After-sales Service: Online support
Warranty: 12 Months
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: DC Power
Cylinder Position: Vertical
Customization:
Available

|

Customized Request

screw gear

How do you install a screw gear system?

Installing a screw gear system, also known as a worm gear system, requires careful consideration and precise execution. Here’s a detailed explanation of the steps involved in installing a screw gear system:

  1. Design and Selection: Before installation, it is crucial to design and select the appropriate screw gear system for the specific application. Consider factors such as required torque, speed, load capacity, gear ratio, and environmental conditions. Choose a screw gear system that matches the application’s requirements and ensure compatibility with other components and machinery.
  2. Prepare the Components: Gather all the necessary components for the screw gear system installation, including the worm gear, worm wheel, bearings, shafts, and any additional accessories or support structures. Inspect the components for any damage or defects and ensure they are clean and properly lubricated.
  3. Mounting the Worm Gear: Begin the installation by mounting the worm gear. Securely attach the worm gear to the appropriate shaft or motor using suitable fasteners. Ensure that the alignment of the worm gear is accurate, and it is properly centered on the shaft to avoid any misalignment issues during operation.
  4. Mounting the Worm Wheel: Once the worm gear is in place, mount the worm wheel. The worm wheel should be positioned in such a way that it meshes smoothly with the worm gear. Ensure that the worm wheel is securely mounted, and any necessary bearings or supports are properly installed to maintain stability and alignment.
  5. Alignment and Adjustment: Proper alignment of the screw gear system is crucial for its efficient operation. Ensure that the worm gear and worm wheel are correctly aligned both axially and radially. Check for any excessive play or binding in the system. Make necessary adjustments to achieve optimal alignment and smooth meshing between the gears.
  6. Lubrication: Apply the recommended lubricant to the screw gear system. Proper lubrication is essential to minimize friction and wear, ensuring smooth operation and extending the system’s lifespan. Follow the manufacturer’s guidelines regarding the type and amount of lubricant to use.
  7. Testing and Fine-Tuning: After installation, perform thorough testing of the screw gear system. Check for smooth operation, proper engagement between the gears, and any abnormal noise or vibration. Fine-tune the system if necessary, making adjustments to achieve the desired performance and ensure optimal functionality.
  8. Regular Inspection and Maintenance: Once the screw gear system is installed and operational, it is important to establish a regular inspection and maintenance schedule. Regularly inspect the system for signs of wear, lubrication levels, and any potential issues. Perform routine maintenance tasks such as cleaning, lubrication replenishment, and component replacement as needed.

It is crucial to follow the manufacturer’s guidelines and specifications during the installation process. If unsure about any aspect of the installation, consult with experts or refer to the manufacturer’s documentation for detailed instructions specific to the screw gear system being installed.

screw gear

Can screw gears be used in both vertical and horizontal orientations?

Yes, screw gears, also known as worm gears, can be used in both vertical and horizontal orientations. The suitability of screw gears for a particular orientation depends on several factors. Here’s a detailed explanation of using screw gears in vertical and horizontal orientations:

Vertical Orientation:

Screw gears can be used in vertical orientations, such as when the worm gear is positioned vertically above or below the worm wheel. However, there are some considerations to keep in mind:

  • Self-Locking Capability: One advantage of screw gears is their self-locking capability, which means they can hold position without additional braking mechanisms. In vertical orientations, this self-locking feature can be beneficial, especially when the load needs to be held in position without the need for external support or brakes.
  • Lubrication: Proper lubrication is crucial in vertical screw gear applications to ensure efficient power transmission and minimize wear. Gravity can affect lubricant distribution, so it is essential to use lubricants with appropriate viscosity and ensure adequate lubrication reaches all gear surfaces even in a vertical configuration.
  • Load and Torque: The weight of the load being transmitted through the screw gear system is an important consideration in vertical orientations. Vertical applications often involve lifting or supporting heavy loads, and the torque requirements can be high. It is important to ensure that the screw gear system is designed to handle the specific load and torque demands of the vertical application.

Horizontal Orientation:

Screw gears can also be used in horizontal orientations, where the worm gear and worm wheel are positioned parallel to the ground. Here are some considerations for using screw gears in horizontal orientations:

  • Lubrication: Proper lubrication is still important in horizontal screw gear applications to minimize friction, wear, and heat generation. The lubricant viscosity and type should be chosen to provide adequate film thickness and reduce sliding friction between the gear surfaces.
  • Efficiency: Screw gears generally have lower mechanical efficiency compared to some other gear types. In horizontal orientations, where efficiency is critical for power transmission, it is important to consider the gear design and material selection to minimize energy losses and maximize the overall system efficiency.
  • Load Distribution: In horizontal orientations, the load distribution between the worm gear and the worm wheel is typically more uniform compared to vertical orientations. This can help reduce tooth stresses and increase the overall stability of the gear system.
  • Mounting and Support: Proper mounting and support of the screw gear system are important in horizontal orientations to ensure alignment and minimize vibrations. Adequate support structures, such as rigid bases or frames, should be used to maintain the gear system’s stability and integrity.

In summary, screw gears can be used in both vertical and horizontal orientations. However, the specific application requirements, including load, torque, lubrication, and efficiency considerations, should be carefully evaluated to ensure the screw gear system is suitable and designed to meet the demands of the particular orientation.

screw gear

How do screw gears differ from other types of gears?

Screw gears, also known as worm gears, possess distinct characteristics that set them apart from other types of gears. Understanding these differences is essential for selecting the appropriate gear mechanism for a given application. Here is a detailed explanation of how screw gears differ from other types of gears:

  • Gear Configuration: Screw gears consist of a worm (a cylindrical gear with a helical thread) and a worm wheel (a toothed wheel). In contrast, other types of gears, such as spur gears, bevel gears, or helical gears, have different geometric configurations and tooth arrangements.
  • Helical Design: The helical design of screw gears is a defining characteristic. The worm has a helical thread wrapped around it, resembling a screw, while the teeth of the worm wheel are typically perpendicular to the helix angle. This helical arrangement allows for a sliding action between the worm and the worm wheel, resulting in specific operational characteristics.
  • High Gear Ratio: Screw gears are known for providing high gear ratios, especially compared to other types of gears. The helical design allows for a large number of teeth to be engaged at any given time. This results in a higher gear reduction ratio, making screw gears suitable for applications where a significant reduction in rotational speed or an increase in torque is required.
  • Self-Locking Capability: One of the unique features of screw gears is their self-locking capability. Due to the helical thread design, the friction between the worm and the worm wheel tends to hold the gear system in place when the worm is not rotating. This inherent self-locking property prevents the worm wheel from backdriving the worm, enabling the gear mechanism to hold a position without the need for external brakes or locking mechanisms.
  • Sliding Motion: Screw gears operate with a sliding motion between the helical thread of the worm and the teeth of the worm wheel. This sliding action introduces more friction and heat generation compared to other types of gears, such as spur gears or bevel gears, which primarily operate with rolling motion. The sliding motion affects the efficiency and lubrication requirements of screw gears.
  • Lower Efficiency: Screw gears generally have lower efficiency compared to other types of gears due to the sliding motion and increased friction. The sliding action between the worm and the worm wheel results in higher energy losses and heat generation, reducing the overall efficiency of the gear mechanism. Proper lubrication is crucial to minimize wear and improve efficiency in screw gears.

While screw gears have their unique advantages, such as high gear ratios and self-locking capabilities, they also have limitations, including lower efficiency and increased friction. Therefore, the selection of gear type should consider the specific requirements of the application, taking into account factors such as torque, speed, precision, efficiency, and the need for self-locking or high gear reduction ratios.

China Custom CZPT 75 HP Rotary Screw Air Compressor 3 Phase Gear Driven Direct Drive Fixed Speed gear patrolChina Custom CZPT 75 HP Rotary Screw Air Compressor 3 Phase Gear Driven Direct Drive Fixed Speed gear patrol
editor by CX 2023-09-05

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screw gears

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