China OEM CZPT 75 HP Rotary Screw Air Compressor 3 Phase Gear Driven Direct Drive Fixed Speed supplier

Product Description


Screw type air compressor structure of a unique design, a compact, stylish appearance, high efficiency, small energy consumption, low noise characteristics and long life, is a smart environment-friendly products. Widely applied in metallurgy, machinery, chemicals, and mining, and electric power industries of the ideal gas source equipment. 
    
 
Advantage:

1.The third generation of advanced rotor and concise intake control system

2.Efficient centrifugal separator oil and gas, gas oil content is small,tube and core of long life . 

3. Efficient, low noise suction fan of the full use of export dynamic pressure 
    increased effect of heat transfer (air-cooled) 

4. Automatic water-cooling system for large air compressor to provide more efficient 

5.Fault diagnosis system, the control panel is easy to operate 

6. Removable door, equipment maintenance, service convenient 

7.Micro-electronic processing so that temperature, pressure and other parameters are closely monitored .

Technical Parameters:

            Model           Discharge Pressure Discharge Air Volume Motor Power Dimension(mm) Discharge Pipc.Dia Unit Weight
SPY35HY 1.6MPa 1.0m³/min 15KW 720X720X1120 1X1″ 260KG
SPY35EY 0.8MPa 1.0m³/min 7.5KW 650X590X1060 1X3/4″ 165KG
SPY55EY 0.8MPa 1.5m³/min 11KW 720X720X1120 1X1″ 200KG
SPY75EY 0.8MPa 2.3m³/min 15KW 236KG
SPM140 0.8MPa 4.0m³/min 22KW 1250X850X1225 1X1″ 375KG
1.0MPa 3.6m³/min
SPM210 0.8MPa 6.5m³/min 37KW 1380X1050X1325 1X1-1/4″ 600KG
1.0MPa 5.7m³/min
SPM245 0.8MPa 7.5m³/min 45KW 2000X1220X1555 1X2″ 1100KG
1.0MPa 6.8m³/min
SPM350 0.8MPa 10.5m³/min 55KW 2000X1220X1555 1X2″ 1300KG
1.0MPa 8.9m³/min
1.3MPa 7.6m³/min
SPM420 0.8MPa 13.5m³/min 75KW 2000X1220X1555 1X2″ 1500KG
1.0MPa 11.5m³/min
1.3MPa 10.1m³/min
SPM565 0.8MPa 16.5m³/min 90KW 2350X1765X2060 DN65 2200KG
1.0MPa 13.7m³/min
1.3MPa 12.1m³/min
SPM710 0.8MPa 20.5m³/min 110KW 2350X1765X2060 DN65 2500KG
1.0MPa 17.9m³/min
1.3MPa 15.8m³/min
SPM780 0.8MPa 24.0m³/min 132KW 2350X1765X2060 DN65 2900KG
1.0MPa 21.3m³/min
1.3MPa 19.6m³/min
SPM1060 0.8MPa 30.0m³/min 160KW 3420X2220X2130 DN80 4000KG
1.0MPa 26.0m³/min
1.3MPa 22.0m³/min
SPM1165 0.8MPa 32.0m³/min 185KW 3420X2220X2130 DN80 4200KG
1.0MPa 28.0m³/min
1.3MPa 25.0m³/min
SPM1270 0.8MPa 35.0m³/min 200KW 3540X2440X2290 DN100 4900KG
1.0MPa 31.0m³/min
1.3MPa 27.0m³/min
SPM1420 0.8MPa 41.0m³/min 250KW 3540X2440X2290 DN100 5100KG
1.0MPa 39.0m³/min
1.3MPa 35.0m³/min

PRODUCT HIGHLIGHTS

1.The brand power,reliable quality, stable performance.
   The harsh thermal equilibrium serviceability can guarantee that the machine work effectively under high temperature environment  (≤40ºC);

2.Unique patent design, light load startup system;

3.Efficient cooling system, divided into 3 parts: water- cooled ,mid- cold, oil cold, which ensure the    reliable operation of diesel engine, and it’s suitable for high temperature working environment;

4.Independent research and development of the opposite door design, rational layout, which is easy to do regular maintenace ,with advantages of the fixed and portable compressor;

5.A single point lifting, forklift hole device, equipped with drag ring.It is suitable for repair car transport,easy to transfer and installation of the unit;

6.Waterproof and dustproof design, which is suitable for outdoor hard working environment;

7.According to customer requirements, the heating boiler and remote components is available for cold starting;

Product Applications:

Our Exhibition

Our service

1.Pre-sale service:

Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments . 
1.Select equipment model.
2.Design and manufacture products according to client’s special requirement ; 
3.Train technical personnel for clients .

2.Services during the sale:

1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .

3.After-sale services:

Provide considerate services to minimize clients’ worries.
1.Complete After-sales service,professional engineers available to service machinery at home or oversea.
2. 24 hours technical support by e-mail.
3.Other essential technological service.
 

After-sales Service: Online support
Warranty: 12 Months
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: DC Power
Cylinder Position: Vertical
Customization:
Available

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Customized Request

screw gear

What are the advantages and disadvantages of using screw gears?

Using screw gears, also known as worm gears, offers several advantages and disadvantages. These gears have unique characteristics that make them suitable for specific applications but may also present limitations in certain scenarios. Here’s a detailed explanation of the advantages and disadvantages of using screw gears:

Advantages:

  • High Gear Ratio: Screw gears provide high gear ratios, meaning that a small rotation of the worm gear can result in a significant rotation of the worm wheel. This high gear ratio allows for precise control and slow movement, making screw gears suitable for applications that require fine adjustments and positioning accuracy.
  • Self-Locking: Screw gears have a self-locking characteristic, which means that they can hold their position without the need for additional braking mechanisms or external locking devices. This feature is particularly useful in applications where load holding or preventing back-driving is essential, such as in lifting systems or incline conveyors.
  • Compact Design: Screw gears have a compact design due to their single-threaded helical shape. This compactness allows for space-saving installations, making screw gears advantageous in applications with limited space or tight packaging requirements.
  • Quiet Operation: Screw gears typically operate with reduced noise levels compared to other gear types. The sliding contact between the worm gear and the worm wheel results in less gear mesh noise, making screw gears suitable for applications that require low noise levels or quiet operation.

Disadvantages:

  • Lower Mechanical Efficiency: Screw gears generally have lower mechanical efficiency compared to other gear types, such as spur gears or helical gears. The sliding motion between the worm gear and the worm wheel generates more friction, leading to energy losses and reduced efficiency. However, advancements in gear design, materials, and lubrication can help mitigate this disadvantage to some extent.
  • Limited Power Transmission Capacity: Screw gears are typically not suitable for high-power transmission applications. Due to the sliding contact and high gear ratios, they may have limitations in terms of torque capacity. In high-power applications, other gear types, such as spur or helical gears, are often preferred due to their higher load-carrying capabilities.
  • Potential Backlash: Screw gears can exhibit backlash, which refers to the play or clearance between the mating teeth of the worm gear and the worm wheel. Backlash can lead to reduced accuracy, vibration, and inefficient power transmission. Minimizing backlash through precise manufacturing and proper gear meshing is crucial to mitigate this issue.
  • Requires Proper Lubrication: Screw gears rely on adequate lubrication to minimize friction and ensure smooth operation. Proper lubrication is essential to prevent excessive wear, overheating, and premature failure. Regular maintenance and lubrication checks are necessary to maintain the efficiency and lifespan of screw gear systems.
  • Manufacturing Complexity: The manufacturing process of screw gears can be more complex compared to other gear types. Achieving precise gear tooth profiles and maintaining proper gear meshing requires careful machining and specialized equipment. This complexity can increase manufacturing costs and lead times.

When considering the use of screw gears, it is important to evaluate the specific requirements of the application, such as the need for high gear ratios, load capacity, positional accuracy, and noise levels. By carefully assessing the advantages and disadvantages, engineers can determine whether screw gears are the most suitable choice for their particular application.

screw gear

How do you ensure proper alignment when connecting screw gears?

Ensuring proper alignment when connecting screw gears is crucial for their efficient and reliable operation. Proper alignment helps minimize noise, vibrations, and premature wear, resulting in improved performance and longevity of the gear system. Here’s a detailed explanation of how to ensure proper alignment when connecting screw gears:

  • Use Precision Machining: Achieving accurate alignment starts with precision machining of the gear components. The worm gear and worm wheel should be machined to tight tolerances, ensuring proper tooth profile, pitch, and concentricity. High-quality manufacturing processes help ensure the components are dimensionally accurate, which facilitates proper alignment.
  • Consider Mounting Configuration: The mounting configuration plays a significant role in aligning screw gears. Whether the gear system is mounted on a shaft or a frame, it is important to carefully follow the manufacturer’s guidelines or engineering specifications for proper mounting. This may involve using specific mounting hardware, such as flanges, couplings, or adapters, to ensure secure and precise alignment.
  • Verify Axial Alignment: Axial alignment refers to the alignment of the worm gear and the worm wheel along the gear’s axis of rotation. To verify axial alignment, measurements such as center distance, parallelism, and axial runout should be taken. Precision measuring tools, such as dial indicators or laser alignment systems, can be used to ensure the components are aligned within the specified tolerances.
  • Check Radial Alignment: Radial alignment refers to the alignment of the worm gear and the worm wheel in the radial direction. It ensures that the gear meshing occurs at the proper contact point along the gear teeth. Radial alignment can be checked by measuring the radial runout or tooth contact pattern. Adjustments can be made by shimming or using spacers to achieve the desired alignment.
  • Consider Preloading: Preloading the screw gear system can help improve alignment and reduce backlash. Preloading involves applying a controlled axial force to the gear components to eliminate any clearance or play between the teeth. This can be achieved through various methods, such as using adjustable bearings or applying a preloaded spring mechanism. Preloading should be done within the manufacturer’s recommendations to avoid excessive loading that could lead to premature wear or damage.
  • Follow Manufacturer Guidelines: Manufacturers often provide specific guidelines and recommendations for aligning their screw gear products. These guidelines may include recommended tolerances, alignment procedures, and suggested tools or techniques. It is important to carefully review and follow these guidelines to ensure proper alignment and to maintain any warranty or support provided by the manufacturer.
  • Consult with Experts: If you are unsure about the alignment process or encounter challenges in aligning screw gears, it is beneficial to consult with experts or experienced engineers. They can provide guidance, troubleshooting assistance, or even perform precision alignment using specialized equipment or techniques.

By following these practices and taking the necessary alignment measures, you can ensure proper alignment when connecting screw gears. This alignment process helps optimize the performance, efficiency, and service life of the gear system.

screw gear

What industries commonly use screw gears?

Screw gears, also known as worm gears, find applications in a variety of industries due to their unique characteristics and functionalities. The following are some of the industries that commonly use screw gears:

  • Manufacturing and Machinery: The manufacturing and machinery industry extensively utilizes screw gears in various equipment and machinery. Screw gears are commonly found in gearboxes and power transmission systems, providing speed reduction and torque multiplication. They are used in conveyor systems, packaging machines, material handling equipment, and other industrial machinery that require controlled motion and high gear ratios.
  • Automotive: The automotive industry utilizes screw gears in specific applications, most notably in steering mechanisms. Screw gears are employed in worm and sector steering gears to convert the rotational motion of the steering wheel into the linear motion required for turning the vehicle’s wheels. The self-locking property of screw gears is advantageous in maintaining the position of the wheels after steering input.
  • Elevators and Lifts: Screw gears are widely used in the elevator and lift industry for vertical transportation systems. They play a crucial role in the elevator hoisting mechanism, where the rotational motion of the motor is converted into vertical movement. The high gear reduction ratio provided by screw gears enables controlled and precise lifting operations in elevators and lifts.
  • Valve and Actuation Systems: Screw gears have significant applications in industries that involve valve control and actuation. They are utilized in valve actuators to convert rotational motion into linear motion for precise positioning of valve stems. Screw gears are commonly found in water treatment plants, oil refineries, chemical processing facilities, and other industries that require accurate flow control and fluid system management.
  • Robotics and Automation: Screw gears play a vital role in robotics and automation systems. They are utilized in robot joints and robotic arm mechanisms to provide precise movement and positioning. Screw gears enable controlled and repeatable motion, making them suitable for applications that require accurate manipulation, such as assembly lines, pick-and-place machines, and robotic surgery systems.
  • Camera and Optics: The camera and optics industry utilizes screw gears in lens control systems. Screw gears are employed for focus adjustment, zooming, and aperture control in camera lenses and telescope mechanisms. The precise movement provided by screw gears enables accurate focusing, zooming, and optical alignment, contributing to high-quality image capture and optical performance.
  • Medical Equipment: Screw gears find applications in the medical equipment industry, particularly in devices that require controlled and precise movement. They are used in surgical robots, prosthetic limbs, medical imaging devices, and other medical instruments. Screw gears enable accurate motion control and positioning, while their self-locking property is advantageous for maintaining stable positions and preventing undesired movement.
  • Security Systems: Screw gears are utilized in security systems, including combination locks and safes. They provide the mechanical advantage necessary for rotating the locking mechanisms and ensuring secure operation. The self-locking property of screw gears adds an extra layer of security by preventing unauthorized access through reverse rotation or manipulation.

These are just a few examples of the industries that commonly use screw gears. The unique capabilities of screw gears, such as high gear ratios, precise motion control, and self-locking functionality, make them valuable in various sectors where efficient power transmission, accurate positioning, and controlled movement are essential.

China OEM CZPT 75 HP Rotary Screw Air Compressor 3 Phase Gear Driven Direct Drive Fixed Speed supplier China OEM CZPT 75 HP Rotary Screw Air Compressor 3 Phase Gear Driven Direct Drive Fixed Speed supplier
editor by CX 2023-10-31

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screw gears

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